Simulation, Material Modeling

Case study

Laminar Static Mixer Analysis
Laminar static mixers are often employed in industrial environments when the mixing of two or more fluids is required. However, their performance is impossible to analyze with a pure CFD approach. Veryst, in collaboration with Nordson EFD, developed a unique computational modeling tool to evaluate and optimize the design of such mixers.
LED Light Bulb Heat Transfer Simulation
Both the efficiency and life of an LED bulb drop when operated at high temperature. Given the wide range of possible shapes and sizes of heat sinks, Veryst Engineering developed a rapid and effective tool to compare design alternatives and estimate LED temperatures.
Material Models for Hot Forging Simulation
Hot forging simulations depend critically on the correct selection of metal material models. Veryst illustrates this dependence through a turbine disk forging simulation using both rate-dependent and rate-independent material models.
Microfluidic Mixer Concentration Profile
Veryst developed a coupled CFD mass transfer model to predict a microfluidic mixer configuration appropriate for mixing pure and salt water channels.
Micromixing in a Multi-Inlet Vortex Mixer
Flash nanoprecipitation (FNP) is a novel method to produce nanoparticles for a variety of applications, including mRNA vaccine manufacturing. This case study demonstrates the high-fidelity prediction of micromixing rates, which are critical to controlling the size distribution of nanoparticles created using FNP.
Modeling a MEMS LiDAR Mirror
MEMS mirrors raster the laser beam in many next-generation LiDAR system designs. Constructing a finite element model of a MEMS mirror is challenging, as it is difficult to represent the large number of comb fingers in the comb drives that actuate these devices. Veryst addressed this problem by using mixed analytic and finite element approaches to construct accurate finite element models.
Multiphysics Analysis of a MEMS Switch
The responses of a MEMS switch immersed in fluids differs from that in a vacuum. Veryst Engineering developed a coupled electrostatic-fluid-structure interaction model to investigate the switch response time, deformation, and energy dissipation.
Optimizing Additively Manufactured Parts for Adhesive Assembly
Veryst used topology optimization to design an additively manufactured bracket for adhesive assembly and then used cohesive zone modeling to predict the strength of the bonded joint.
Oxygen Transport and Cellular Uptake in a Microchannel
Oxygen transport is a key factor in the design of cell culture systems such as organs-on-a-chip, microphysiological systems, and bioreactors. In this case study, we use multiphysics simulation to analyze oxygen transport and cellular uptake in a model microchannel bioreactor.
PEEK Temperature Dependence
PEEK materials are increasingly used in a variety of industries with elevated temperature applications. This example shows how Veryst Engineering developed a temperature-dependent, nonlinear model of PEEK behavior for use in commercial FEA codes.
Peeling of a Soft Polymer Film
The peel test is widely used to measure the adhesion of thin, compliant films to rigid substrates. An accurate model of the peeling mechanics is required to extract the interface adhesion energy. Veryst used the PolyUMod® material model library along with a cohesive zone model of interface adhesion to simulate the peeling of a soft viscoplastic film from a rigid substrate.
Peristaltic Pump Fluid - Structure Interaction
The performance of peristaltic pumps is influenced by tube dimensions, tube material, rotary mechanism, and fluid properties. Veryst Engineering developed a strongly coupled fluid-structure interaction model that captures the deformation of the tube, rollers, and fluid, including contact.
Phononic Band Gap Analysis
The call for structures that can selectively block acoustic waves of certain frequencies is growing, but their design is often inhibited by the lack of appropriate simulation tools in commercial FEA packages. Veryst developed a COMSOL Multiphysics model for unit cell band gap simulations, enabling the design and optimization of phononic band gap structures with target band gap width and locations.
Plastic Clip Failure
A plastic clip used to retain a patient support failed, resulting in an occupant death. Veryst was asked to determine the cause of failure.
Polymer Foam Testing & Modeling
Polymer foams may exhibit extreme strain rate-dependence due to their structure. The low stiffness means testing the materials at high strain rates is particularly difficult. Veryst has developed multiple test methods to test and model these materials.

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